Scotsman NME1850R Manual de servicio

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INTRODUCTION
To the owner or user: The service manual you are
reading is intended to provide you, and the
maintenance or service technician, with the
information needed to install, start up, clean,
maintain, and service this ice system.
The product is a remote condenser modular ice
system. It features: front service for the freezer,
gear motor, control box, water reservoir, and bin
control; an electronic circuit for monitoring ice and
water level; and R-404A as the refrigerant.
TABLE OF CONTENTS
FOR THE INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
FOR THE INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
REMOTE CONDENSER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
FOR THE INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
FOR THE INSTALLER: Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
FOR THE INSTALLER: Precharged Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
FOR THE INSTALLER: Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
FOR THE PLUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
FOR THE ELECTRICIAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
FOR THE INSTALLER: Completed Installation . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
FOR THE INSTALLER: Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12
START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
COMPONENT DESCRIPTION: Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
ELECTRICAL SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
OPERATION: Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17
OPERATION: Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
SERVICE DIAGNOSIS: Condition - No Ice Being Produced . . . . . . . . . . . . . . . . . . . Page 23
SERVICE DIAGNOSIS: Condition - Low Ice Production . . . . . . . . . . . . . . . . . . . . . Page 26
REMOVAL AND REPLACEMENT: Water Reservoir & Bin Controls . . . . . . . . . . . . . . . Page 27
REMOVAL AND REPLACEMENT: Bearing And Breaker . . . . . . . . . . . . . . . . . . . . . Page 28
REMOVAL AND REPLACEMENT: Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29
REMOVAL AND REPLACEMENT: Water Seal . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30
REMOVAL AND REPLACEMENT: Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . Page 31
REMOVAL AND REPLACEMENT: Gear motor Assembly . . . . . . . . . . . . . . . . . . . . Page 32
REFRIGERATION SYSTEM SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 33
CIRCUIT BOARD TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 34
Parts Lists and Wiring Diagrams are located in the center of this manual, printed on yellow
paper.
The manual was printed on recycled paper. Keep
it for future reference.
Note the Warning symbol where it appears. It
marks a possible hazard.
NME1850R & FME2400R
January 1995
Page 1
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Indice de contenidos

Pagina 1 - NME1850R & FME2400R

INTRODUCTIONTo the owner or user: The service manual you arereading is intended to provide you, and themaintenance or service technician, with theinf

Pagina 2

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESThe electrical power to the unit is supplied throughthe junction box at the rear of the machine.Chec

Pagina 3

FOR THE INSTALLER: Completed InstallationINSULATEDPRECHARGEDREFRIGERANTTUBINGA typical installation should generally appear asillustrated below. The r

Pagina 4

FOR THE INSTALLER: Final Check List1. Is the ice system installedindoors in a location where theair and water temperatures arecontrolled, and where th

Pagina 5

START UPPre-Start Inspection1. Remove the front, left, and right side servicepanels.2. Check that any styrofoam shipping blocks havebeen removed.3. In

Pagina 6

COMPONENT DESCRIPTIONControl Box: Contains the electrical controls thatoperate the machine.High Pressure Cut Out: A manual reset switchsensing the h

Pagina 7

COMPONENT DESCRIPTION: Control BoxContactor: A definite purpose contactorconnecting the compressor and the remotecondenser fan motor to the power sup

Pagina 8

Refer the wiring diagram as needed.The two ice making systems operateindependently except for the fan motor of theremote condenser. If either one of t

Pagina 9

OPERATION: WaterWater enters the machine through the 3/8" maleflare at the rear of the cabinet, divides into two inletlines to each water reservo

Pagina 10

OPERATION: RefrigerationBeginning at the compressor, the refrigerant iscompressed into a high temperature gas. Thedischarge line directs this gas to

Pagina 11

OPERATION: RefrigerationLow Condensing TemperatureThe refrigeration system under low condenser airtemperatures is much the same as it is underhigher t

Pagina 12

FOR THE INSTALLERThese machines are designed to fitthe following Scotsman storagebins:••B90 and extensions, with bintop KBT18.••BH800 no bin top need

Pagina 13

MAINTENANCE AND CLEANINGA Scotsman Ice System represents a sizable investment of time and money in any company’s business. Inorder to receive the bes

Pagina 14

1. The bin control uses devices that sense light,therefore they must be kept clean enough so thatthey can "see". At least twice a year, remo

Pagina 15

MAINTENANCE AND CLEANINGIn some areas the water supply to the ice makerwill have a great deal of minerals in it, and that willresult in an evaporator

Pagina 16

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESA. Check: Voltage to the unit, restore it if there is none. Compare to the

Pagina 17

F. Check: The gear motor, if it will not run, the compressor will not run. If no power to it: Check:the indicator lights on the circuit board, the bi

Pagina 18

SERVICE DIAGNOSIS: Condition - No Ice Being Produced(Work on each system separately)STATUS: GEAR MOTOR OPERATES, COMPRESSOR DOES NOTA. Check the pump

Pagina 19

SERVICE DIAGNOSIS: Condition - Low Ice ProductionSTATUS: EVERYTHING IS OPERATINGA. Check the condenser for dirt. Clean as required. Check the head pre

Pagina 20

WATER RESERVOIR1. Shut off the water supply to the ice maker.2. Remove front panel and reservoir cover.3. Disconnect water inlet tube from reservoir i

Pagina 21

REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gear motor must begin at the topof the assembly.To R

Pagina 22

Note that the auger has very sharp edges.To Remove the Auger:Turn off the water to the machine, and unclip theevaporator drain hose, pull it down and

Pagina 23

FOR THE INSTALLERInstallation Limitations:This ice system is designed to be installed indoors,in a controlled environment:Min MaxAir Temperature 500F1

Pagina 24

To Remove the Water Seal: (Assuming all steps to remove the auger havebeen performed.)1. The gear motor/evaporator assembly will haveto be exposed (if

Pagina 25

Shut off the water supply before beginning.To Replace the Evaporator:(Assuming all the steps for removal of the thrustbearing, breaker, auger, and wat

Pagina 26

SEALWATER SHEDSEALBEARINGDRIVE MOTOROUTPUT GEAR,OUTPUT SHAFT,AND BEARINGSREMOVAL AND REPLACEMENT: Gear motor AssemblyNote: There are two gear motors i

Pagina 27

REFRIGERATION SYSTEM SERVICEGeneral:ALLENWRENCHTorque Stemto 6-8 ft. lb..Torque Cap to8-12 ft. lb..ACCESSVALVETorque Cap to7-12 ft. lb.. VA

Pagina 28

WARNINGThese procedures require the machine to be connected to the power supply. The voltages of theelectronic circuit are very low, but HIGHER VOLTA

Pagina 29

a. Move “water” switch on tester to No Waterposition. The No Water light on the circuit boardshould go ON. If not, replace the circuit board.b. Mov

Pagina 30

REMOTE CONDENSER SPECIFICATIONSOther Required Items:RTE25 Precharged line set, 25’, R-404A - 2 required. Or: RTE40. Precharged line set, 40’, R-404A -

Pagina 31

FOR THE INSTALLERLocationAfter uncrating and inspection, the unit is ready forinstallation. It is important that the machine beinstalled in a location

Pagina 32

FOR THE INSTALLER: Remote CondenserLocationLimited to a 40 foot or a 25 foot length ofprecharged refrigerant tubing connecting the icemaker to the rem

Pagina 33

COUPLING INSTRUCTIONSCAUTIONThe couplings on the sets of precharged lines areself sealing when installed properly. Carefullyfollow the instructions:1

Pagina 34

FOR THE INSTALLER: LocationREMOTECONDENSEREXCESSPRECHARGEDTUBING INSIDEBUILDINGICE MAKERSERVICEACCESSSERVICE ACCESSSIDE AND BACKROOFCUTAWAYWALLCUTAWA

Pagina 35

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletThe recommended water supply iscold water. Use 3/8" O.D. coppertubing, connect to the 3

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