Scotsman AFE400 Manual de servicio

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INTRODUCTION
To the owner or user: This service manual is
intended to provide you, and the maintenance or
service technician, with the information needed to
install, start up, clean, maintain and repair this
product.
The AFE400 is an ice machine that produces
flaked ice and stores it in a insulated bin. It
automatically maintains the level of ice by turning
on when the ice level falls and switches off when it
is full.
This unit in serviceable in place; the ice storage
bin and hood may be removed from the chassis to
allow service access without removing the ice
machine from its installed location. The
refrigeration system uses R-134a as the
refrigerant.
Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Cabinet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Water Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Refrigeration Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Technical Charateristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Parts lists and wiring diagrams are located in
the center of this manual, printed on yellow
paper.
Keep this manual for reference.
This manual was printed on recycled paper.
AFE400
May 1995
Page 1
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Indice de contenidos

Pagina 1 - INTRODUCTION

INTRODUCTIONTo the owner or user: This service manual isintended to provide you, and the maintenance orservice technician, with the information neede

Pagina 2 - Specifications

Initial Start UpAfter the final check list has been gone through,the ice machine may be started up.1. Open the water shut off valve and allow thereser

Pagina 3 - June 1995

Maintenance and CleaningCleaning Schedule:••Scrub the outside and inside of the cabinetonce a week with soap and water.••Sanitize the bin interior onc

Pagina 4 - Installation:

Maintenance and CleaningCleaning Water System:The water system is cleaned by pumping a mixtureof water and Scotsman Ice Machine Cleanerthrough the wat

Pagina 5

Maintenance and CleaningThe interior liner of the bin is in contact with a foodgrade product: ice. The storage bin must becleaned regularly to maintai

Pagina 6 - Installation

Maintenance and CleaningEvaporator and AugerThe bearings and water seal should be checkedonce per year.Water Seal and Bearing Inspection:1. Remove the

Pagina 7 - Removal of the Cabinet

Water Schematic:Water flows into the ice machine from its inletconnection at the back of the cabinet, through thefloat valve and into the reservoir. T

Pagina 8 - Component Location

Refrigeration Schematic:From the compressor, hot discharge gas ispumped to the condenser, either air or watercooled.At the condenser, heat from the re

Pagina 9 - Electrical Sequence

Technical CharacteristicsTypical Low Side Pressure:•• 12 PSIGTypical Discharge Pressure•• 125 PSIG at 70oF. room air temperature (air cooled) &

Pagina 10 - Initial Start Up

Service Diagnosis: Condition - No Ice Being ProducedSTATUS: ICE MAKER DOES NOT OPERATEA. Check: Voltage to the unit, restore it if there is none. Comp

Pagina 11 - Maintenance and Cleaning

Service Diagnosis: Condition - No Ice Being ProducedSTATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTCheck the compressor1. Check the compressor start r

Pagina 12

SpecificationsThe unit is equipped with an electrical power cord,but should only be plugged into a circuit dedicatedto the ice machine.14.25 INModel N

Pagina 13

Removal And ReplacementBin ThermostatThe bin thermostat controls the On and Offoperation of the ice machine. The machine maytake a long time to come o

Pagina 14

Removal And ReplacementIce Breaker and Auger RemovalNote: When the unit is installed under the counter,there is not enough room to remove the augerunl

Pagina 15 - Water Schematic:

Removal And Replacement: Gearmotor AssemblyRebuilding The Gearmotor AssemblyDrive Motor Parts:To replace the centrifugal switch and mechanismor the mo

Pagina 16 - Refrigeration Schematic:

Removal And Replacement: Gearmotor AssemblyNote: Some bearing grease should be placed in allbearings before assembly to insure properlubrication upon

Pagina 17 - Technical Characteristics

Removal and ReplacementEvaporator:The evaporator may be removed from the icemachine without removing the ice machine from itsinstalled position. The e

Pagina 18 - May 1995

Removal and Replacement: Refrigeration SystemIf the refrigeration system must be serviced, thequality of service must insure that there will not bea r

Pagina 19 - compressor

SUBJECT: Ranco Thermostat Altitude AdjustmentScotsman currently specifies the Ranco brand of thermostat for use in its ice machines. Some of thethermo

Pagina 20 - Removal And Replacement

SUBJECT: Ranco Thermostat Altitude AdjustmentScotsman currently specifies the Ranco brand of thermostat for use in its ice machines. Some of thethermo

Pagina 21

SUBJECT: Small Flaker Coupling NoiseThe correct diagnosis of any service problem is critical to making a correct repair. When small flakers (thoseusin

Pagina 22

For The Installer: Environmental LimitationsThe ice machine must be installed indoors in acontrolled environment.Minimum MaximumAir Temp 500F. 1000F.W

Pagina 23

Installation:WaterThe water supply for this ice machine has been incontact with many materials since it fell from thesky as rain. All rain is slightly

Pagina 24 - Removal and Replacement

Installation:For The Plumber1. Connect cold potable water to the 3/8" maleflare at the top back of the cabinet. A water filter isrecommended. Flu

Pagina 25 - Control Box Service

InstallationFor The ElectricianThis is a cord-connected unit, and must be on aseparate single phase power supply. Check thenameplate for the correct v

Pagina 26 - SERVICE BULLETIN

Removal of the CabinetOne of the most useful features of this ice machineis the ability to remove the cabinet from the icemachine without removing the

Pagina 27

Component LocationThe ice machine is designed for front service.Many components are serviceable from the frontwithout removing the cabinet. With the c

Pagina 28 - SERVICE BULLETIN

Electrical SequenceThere are two circuits in the AFE400: one is aseries circuit with several switches connected inseries to the compressor. The other

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